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extremely rigid CNC hobbing machine in gear hobbing

  • extremely rigid CNC hobbing machine in gear hobbing
  • extremely rigid CNC hobbing machine in gear hobbing
  • extremely rigid CNC hobbing machine in gear hobbing

extremely rigid CNC hobbing machine in gear hobbing

    Min. Order: 1 Set/Sets
    Productivity: 10000
    Brand: TOMAN
    Transportation: Ocean
    Place of Origin: China
    Supply Ability: 1000
    Port: Ningbo Port,Shanghai Port

Basic Info

Model No.: Y3135CNC7

Product Description

Tmy3135cnc7 Gear Manufacturing Jpg


Y3135 CNC7

7 Axis-CNC Hobbing Machine
Designed for heavy duty hobbing of medium sized gears.

Medium sized gears

An extremely rigid hobbing machine

Automatic loading/unloading material device

FANUC numerical control system and servo drive, system reliability, simple operation

Wet Cutting Hobbing Machine

Max. Workpiece Diameter: Φ350 mm
Max. Module: 8


An extremely rigid CNC hobbing machine in gear hobbing:

(Max. Module: 8 mm, higher rigidity gear hobbing machine)

1 ) CNC hobbing machine processing range is larger, the maximum processing diameter φ350mm.


2) Full CNC hobbing machine with 7 axis 4 linkage.

Toman Gear Hobbers Jpg


3) The workpiece shaft (C axis) adopts imported high precision, large number of gear transmission, higher precision, longer life, easy to adjustment, high speed, and very suitable for large module and less number of gear processing.
Adopt Sleeve structure. The spindle sleeve and other main parts are all processed by high precision grinding, combined with high precision and high rigidity large size double row Roller Bearing (NNU4952) and thrust bearing structure design, it has high bearing capacity, high rigidity, high rotation accuracy, and backlash damping device.

4) Hob spindle (B axis) adopts double row short cylindrical bearing and thrust bearing in front end + double row short cylindrical bearing rear end structure, the rigidity will be more better.

Use large inertia flywheel clearance structure in the end, it will be more stable and reliable, more suitable for heavy cutting. Precise progressive quantitative thin oil lubrication system is adopted to effectively control the temperature rise of the transmission gears.


5) The axial feed (Z axis) adopts servo motor direct drive, higher precision of feed interpolation.
6) The three-layer wall with high strength and high rigidity, the heavy steel plate frame structure with high steel plate and the middle part of the bed are arranged with three high strength support bars and the thickness of the reinforced steel plate, which all to ensure that the bed has high enough stiffness.The radial feed (X axis) guide adopts a triple structure, with steel guide and high rigidity rolling block in the middle to guide and support the large column laterally.
Meanwhile, the center of the screw is colocated with the center of the middle guide, resulting in high guiding accuracy and better rigidity.


7) The cutting oil circulates in the inside of the bed, which effectively controls the temperature difference of the machine tool and ensures the thermal balance of the whole machine, which ensure the accuracy of the product and the consistency of processing.



Main Technology Parameter

CNC hobbing machine

Unit

TMY3135

Wet hobbing

Maximum workpiece diameter

mm

Φ350

Maximum module

mm

8

Worktable surface diameter

mm

Φ320

Hob maximum assemble diameterx length

mm

Φ160x230

Horizontal distance between hob center and worktable center

mm

40-260

Maximum hob axial movement amount

mm

180

Hob head slide travel Z axis displacement

mm

200-600

Max. swiveling angle of the hob head

Deg

±45°

Hob spindle motor power

KW

15

Maximum hob spindle rotate speedB axis

rpm

750/1200

Maximum worktable rotate speedC axis

rpm

75

Radial feed speed(X axis)(stepless)

mm/min

1-2000

Radial maximum rapid moving speedX axis

mm/min

5000

Axial feed speed(Z axis)(stepless)

mm/min

1-2000

Axial maximum rapid moving speedZ axis

mm/min

6000

Tangential travel feed speedY axis)(stepless

mm/min

1-1000

Tangential maximum rapid travel speedY axis

mm/min

2500


Standard Configuration

Hob arbor assembly Φ40

hydraulic system

Hob arbor automatic clamping device

NC controller system

Workpiece automatic clamping device

NC data memory card

Spindle positioning

Operational software

Fully-enclosed safeguards

Residual-current circuit breaker

Woking light

Hands action button

Three colour lights indicate machine status

RS232C connector

Workpieces counter

Air conditioner for electric cabinet

Main spindle ampere meter

Chip conveyor

Chip cart

Automatic lubrication system

Cutting oil tank

Mist collector

Cold spray gun

The sizing block for machine adjustment


Optional Configuration

Automatic loading/unloading material device

Workpiece clamping

Automatic material storage

Workpiece rough locator device

Deburring device

Automatic tooth align device

Independent hob adjustment device

Oil cooling device

Hob arbor assembly:metric systemΦ22, Φ27, Φ32, Φ50, Φ60,Inch system Φ26.988, Φ31.75, Φ38.1, Φ50.8)


Application

Large Automotive Transmission Gear (Ring Gear etc.)

Truck Gear

Agricultural Machine Gear

Construction Machine Medium Sized Gear

Heavy car engine


Zhejiang Toman Intelligent Technology Co., Ltd

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Zhejiang TOMAN Intelligent Technology Co., Ltd. was established in November 2006 with registered capital of 37.5 million yuan and its registered address is 29 Xinshi Road, Xinchang Industrial Park, Zhejiang Province. The company has been focusing on the R&D, production and sales of high-end CNC machine tools, automatic turning production lines, intelligent manufacturing software and services. The main products include gear hobbing machine, gear machining compound machine tools, gear shaving machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. The company's products are mainly for gear processing and bearing processing industries. Relying on years of independent innovation and technology accumulation, the company has strong market competitiveness in the industries of CNC gear machine tool and bearing ring turning machine tool, which belong to the CNC metal cutting machine tool market segment. The CNC gear machine tool independently developed by the company belongs to the middle and high-end CNC machine tool which is mainly encouraged and supported by the state, and has realized import substitution.


The company always adheres to the strategic vision of "To be the leader in the professional field", with the mission of "Innovation to drive customer value enhancement", and the business philosophy of "Wise, always keep step ahead", TOMAN is committed to the independent innovation of the basic technology and core technology of medium and high-end CNC gear machine tools, and constantly improve and expand the existing development and manufacturing platform of high-end CNC gear machine tools.




Company Info

  • Company Name: Zhejiang Toman Intelligent Technology Co., Ltd
  • Representative: Chaojie Yu
  • Product/Service: Gear Hobbing Machine , Gear Shaving Machine , Gear Automatic Production Line , Gear Cutting Machines , CNC Lathe , Bearing Turning Machine
  • Capital (Million US $): US$6250000
  • Year Established: 2006
  • Total Annual Sales Volume (Million US $): US$10 Million - US$50 Million
  • Export Percentage: 11% - 20%
  • Total Annual Purchase Volume (Million US $): US$5 Million - US$10 Million
  • No. of Production Lines: 20
  • No. of R&D Staff: 91 -100 People
  • No. of QC Staff: 31 -40 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 30,000-50,000 square meters
  • Factory Location: NO.29 Xinshi Road, Industry Zone, Xinchang, Zhejiang, China
  • Contact Person: Mr. TOMAN
  • Tel: +86-0575-86590988
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